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In the microscopic world of electronic components, the sterile requirements of medical devices, and the oil pollution treatment of automotive parts, traditional cleaning methods are no longer able to meet high-precision requirements. The fully automatic ultrasonic cleaning machine, with its magical power of "cavitation effect", is sparking a technological revolution in the field of cleaning. From mobile phone chips to aviation turbine blades, this device redefines industrial cleaning standards with micrometer level cleaning accuracy.

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1¡¢ Working principle: Invisible micro cleaning master

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core technology 

³¬Éù²¨»»ÄÜÆ÷£º½«µçÄÜת»¯Îª 20kHz ÒÔÉϵĸßƵÕñ¶¯²¨

Ultrasonic transducer: converts electrical energy into high-frequency vibration waves above 20kHz

¿Õ»¯Ð§Ó¦£ºÉù²¨ÔÚÒºÌåÖз¢ÉúÎÞÊý΢СÆøÅÝ£¬ÆøÅÝÆÆÁÑ˲¼äÊͷžֲ¿¸ßθßѹ£¨5000K£¬1000atm£©

Cavitation effect: Sound waves generate countless tiny bubbles in liquid, which instantly release local high temperature and pressure (5000K, 1000atm) upon bubble rupture

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Mechanical vibration: auxiliary brushing structure enhances the cleaning effect of complex surfaces

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Cleaning process

Ԥϴ½×¶Î£º×Ô¶¯×¢Èë 60¡æÈÈË®½øÐпª¶Ë³åÏ´

Pre washing stage: Automatic injection of 60 ¡æ hot water for preliminary flushing

³¬ÉùÖ÷Ï´£º3 ·ÖÖÓÄÚÍê³ÉÉî¶ÈÇå½à£¨±ÈÊÖ¹¤ÇåϴЧÂÊÌáÉý 8 ±¶£©

Ultrasonic main cleaning: Complete deep cleaning within 3 minutes (8 times more efficient than manual cleaning)

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Rinsing stage: three-stage pure water circulation rinsing

ÈÈ·ç¸ÉÔ120¡æÈÈ·ç¿ìËÙ¸ÉÔ²ÐÁôʪ¶È < 0.1%

Hot air drying: 120 ¡æ hot air rapid drying, residual humidity<0.1%

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2¡¢ Technological Advantage: Reshaping Cleaning Standards in Five Dimensions

1. Çå½à¾«¶ÈÍ»ÆÆ

1. Breakthrough in cleaning accuracy

¿ÉÇå³ý 0.1¦Ìm ¼¶ÎÛȾÎÈËÀàÍ··¢Ö±¾¶Ô¼ 70¦Ìm£©

Can remove 0.1 ¦Ì m level pollutants (human hair diameter about 70 ¦Ì m)

ijÊÖ»úÉãÏñÍ·Ä£×é°¸Àý£ºÔÓÖʲÐÁôÁ¿´Ó 32 ¸ö / ƽ·½ÀåÃ×½µÖÁ 0.5 ¸ö

Case study of a certain mobile phone camera module: The residual amount of impurities has been reduced from 32 per square centimeter to 0.5 per square centimeter

2. ЧÂÊÌáÉýÏÔÖø

2. Significant efficiency improvement

Æû³µÅçÓÍ×ìÇåϴʱ¼ä´Ó 45 ·ÖÖÓËõ¶ÌÖÁ 8 ·ÖÖÓ

The cleaning time for car fuel injectors has been reduced from 45 minutes to 8 minutes

ÅúÁ¿Çåϴʱ£¬µ¥Ì¨É豸ÈÕ´¦Öóͷ£Á¿¿É´ï 5000 ¼þ

During batch cleaning, a single device can process up to 5000 pieces per day

3. »·±£½ÚÄÜÌØÐÔ

3. Environmental and energy-saving characteristics

Ïà±È»¯Ñ§ÇåÏ´ÌÔÌ­ 80% ÈܼÁʹÓÃ

Reduce solvent usage by 80% compared to chemical cleaning

ijҽÁÆÖÐÐÄÊý¾Ý£ºÄêÌÔ̭Σ»¯Æ·ÅÅ·Å 12 ¶Ö

Data from a medical center: Annual reduction of 12 tons of hazardous chemical emissions

4. ÖÇÄÜ¿ØÖÆÌåϵ

4. Intelligent control system

´¥¿ØÆÁÔ¤Éè 10 ÖÖÇåÏ´·¨Ê½£¨Ö§³Ö×Ô½ç˵²ÎÊý£©

10 preset cleaning programs for touch screen (supports custom parameters)

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Real time monitoring of cleaning solution conductivity, automatic reminder for replacement

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3¡¢ Application scenario: The breakthrough of industrial grade cleaning

1. µç×ÓÔª¼þÉî¶ÈÇå½à

1. Deep cleaning of electronic components

5G оƬ·â×°Ç°ÇåÏ´£ºÈ¥³ýÄÉÃ×¼¶Ñõ»¯Îï

Pre packaging cleaning of 5G chips: removal of nanoscale oxides

°¸Àý£ºÄ³µç×Ó³§½ÓÄÉ˫Ƶ³¬Éù²¨ÇåÏ´»ú£¬²úÎïÁ¼ÂÊÌáÉý 17%

Case: A certain electronics factory adopted a dual frequency ultrasonic cleaning machine, resulting in a 17% increase in product yield

2. Ò½ÁÆÆ÷еÃð¾úÔ¤´¦Öóͷ£

2. Sterilization pretreatment of medical devices

ÊàŦ¾µÇåÏ´£ºÇå³ý©¶´ÄڵĹÇмºÍÈí×éÖ¯²ÐÁô

Arthroscopic cleaning: removing bone debris and soft tissue residue from gaps

Êý¾Ý£ºÄ³Èý¼×ҽԺʹÓúó£¬Æ÷е³é¼ì¼°¸ñÂÊ´Ó 89% ÌáÉýÖÁ 99.7%

Data: After being used in a tertiary hospital, the pass rate of equipment sampling increased from 89% to 99.7%

3. ¾«ÃÜ»úеά»¤

3. Maintenance of precision machinery

º½¿Õ·¢¶¯»úÎÐÂÖҶƬ£ºÇå³ý¸ßλý̼

Aircraft engine turbine blades: removing high-temperature carbon deposits

ijº½¿Õ¹«Ë¾°¸Àý£ºÇåÏ´ÖÜÆÚ´Ó 2000 СʱÑÓ³¤ÖÁ 5000 Сʱ

Case study of a certain airline: cleaning cycle extended from 2000 hours to 5000 hours

4. ʵÑéÊÒÑùÆ·´¦Öóͷ£

4. Laboratory sample processing

½ðÏàÊÔÑùÇåÏ´£ºÈ·±£ÏÔ΢ÊÓ²ìÇåÎú¶È

Metallographic sample cleaning: ensure clarity of microscopic observation

¸ßУʵÑéÊÒÓ¦ÓãºÊµÑéÊý¾ÝÖظ´ÐÔÌá¸ß 30%

Application in university laboratories: 30% increase in repeatability of experimental data

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4¡¢ Selection and Maintenance: The Key to Efficient Operation

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Key selection points

ƵÂÊÑ¡Ôñ£º28kHz ÊʺϴÖÏ´£¬40kHz ÓÃÓÚ¾«Ãܲ¿¼þ£¬100kHz ÒÔÉÏʵÏÖÄÉÃ×¼¶ÇåÏ´

Frequency selection: 28kHz is suitable for rough cleaning, 40kHz is used for precision components, and above 100kHz, nanoscale cleaning can be achieved

¹¦ÂÊÃܶÈ£º0.5-2W/cm?£¨Ðèƾ¾Ý¸ºÔص÷Õû£©

Power density: 0.5-2W/cm? (needs to be adjusted according to the load)

²ÛÌå²ÄÖÊ£º316L ²»Ðâ¸Ö¿¹¸¯Ê´ÐÔÄÜ×î¼Ñ

Tank material: 316L stainless steel has the best corrosion resistance

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Maintenance Guide

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Check the fastening of the ultrasonic transducer weekly

ÿ 200 Сʱ¸ü»»ÇåÏ´Òº£¨½¨ÒéʹÓÃרÓÃÖÐÐÔÇåÏ´¼Á£©

Change the cleaning solution every 200 hours (it is recommended to use a specialized neutral cleaning agent)

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Regularly calibrate the temperature sensor (with an error controlled within ¡À 1 ¡æ)

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