碳氢清洗机的事情原理和特点
作者：首创人来源：/时间：2025-04-12
事情原理
Working principle
溶解油污：碳氢清洗剂与大多数的润滑油、防锈油、机加工油同为非极性的石油馏分，凭据相似相溶的原理，碳氢清洗剂能够很好地溶解矿物油等油脂类物质。同时，碳氢清洗剂可以降低油污与工件外貌的界面张力，使油污更容易从工件外貌剥离并溶解到清洗剂中。
Dissolve oil stains: Carbon hydrogen cleaning agents, along with most lubricating oils, rust proof oils, and machining oils, are non-polar petroleum fractions. Based on the principle of similar solubility, carbon hydrogen cleaning agents can effectively dissolve mineral oil and other oily substances. Meanwhile, hydrocarbon cleaning agents can reduce the interfacial tension between oil stains and workpiece surfaces, making it easier for oil stains to peel off from the workpiece surface and dissolve into the cleaning agent.
超声波辅助：当超声波在碳氢溶剂中流传时，会发生空化效应，即形成无数微小气泡。这些气泡在负压区迅速膨胀，随后在正压区急剧收缩直至瓦解。气泡瓦解瞬间释放强大能量，形成局部高温高压情况，可将物件外貌污垢震松、剥离，更易被溶剂溶解带走，实现深度清洗。超声波的振动和攻击作用还能够增强碳氢清洗剂与工件外貌的接触和渗透，使清洗剂更好地到达工件的漏洞、孔洞等难以触及的部位。
Ultrasonic assisted: When ultrasonic waves propagate in hydrocarbon solvents, cavitation effect occurs, forming countless tiny bubbles. These bubbles rapidly expand in the negative pressure zone and then rapidly contract in the positive pressure zone until they collapse. The collapse of bubbles instantly releases powerful energy, forming a local high-temperature and high-pressure environment, which can loosen and peel off the dirt on the surface of objects, making them more easily dissolved and carried away by solvents, achieving deep cleaning. The vibration and impact of ultrasound can also enhance the contact and penetration between hydrocarbon cleaning agents and the surface of the workpiece, allowing the cleaning agent to better reach hard to reach areas such as gaps and holes in the workpiece.
真空技术辅助：在真空状态下，碳氢清洗剂中的气体会被脱出，从而制止了超声波的衰减，同时排除工件外貌和孔隙中的空气，可使清洗剂完全浸入工件的每个部位，使工件的各部位都到达更好的清洗效果。利用液体在真空状态下沸点降低的原理，通过对密封的清洗槽抽真空，使碳氢溶剂的沸点大大降低，只需将碳氢清洗剂加热到 80℃左右，就可使其沸腾，实现蒸气清洗，让溶解在清洗溶液中的油污不会残留在工件外貌。此外，真空清洗干燥机利用真空突沸效应，使工件外貌的清洗液突然沸腾而迅速挥发洁净，可以将工件的干燥时间降低到数分钟以内。真空蒸馏再生装置可在高真空下使碳氢清洗剂的沸点降低到 80℃，使清洗槽中溶解了油污的清洗溶液不停地抽入蒸馏装置，在真空中加热蒸发，再经过冷凝成为清洁溶剂回到清洗槽中，实现碳氢清洗剂的再生重复使用。
Vacuum technology assistance: In a vacuum state, the gas in the hydrocarbon cleaning agent will be released, thereby avoiding the attenuation of ultrasonic waves. At the same time, the air on the surface and pores of the workpiece can be eliminated, allowing the cleaning agent to completely penetrate every part of the workpiece, achieving better cleaning results in all parts of the workpiece. By utilizing the principle of reducing the boiling point of liquids in a vacuum state, the boiling point of hydrocarbon solvents is greatly reduced by vacuuming a sealed cleaning tank. Simply heating the hydrocarbon cleaning agent to around 80 ℃ can make it boil, achieving steam cleaning and preventing oil stains dissolved in the cleaning solution from remaining on the surface of the workpiece. In addition, the vacuum cleaning dryer utilizes the vacuum boiling effect to make the cleaning solution on the surface of the workpiece suddenly boil and quickly evaporate, which can reduce the drying time of the workpiece to within a few minutes. The vacuum distillation regeneration device can lower the boiling point of hydrocarbon cleaning agents to 80 ℃ under high vacuum, continuously pumping the cleaning solution dissolved in oil stains into the distillation device, heating and evaporating it in vacuum, and then condensing it into a cleaning solvent and returning it to the cleaning tank, achieving the regeneration and reuse of hydrocarbon cleaning agents.
特点
characteristic
环保性能佳：相较于一些含氯、含氟的传统清洗溶剂，碳氢溶剂相对环保，对大气臭氧层破坏�。臃⑿杂谢衔铮╒OC）排放量较低，更切合环保要求。
Excellent environmental performance: Compared to some traditional cleaning solvents containing chlorine and fluorine, hydrocarbon solvents are relatively environmentally friendly, with less damage to the atmospheric ozone layer and lower emissions of volatile organic compounds (VOCs), making them more in line with environmental requirements.
清洗效果好：碳氢溶剂对种种油污、油脂溶解能力强，结合超声波的空化效应，能深入庞大工件的细微漏洞和孔洞，实现彻底清洗，尤其适用于精密零部件的清洗。
Good cleaning effect: Carbon hydrogen solvents have strong solubility for various types of oil and grease. Combined with the cavitation effect of ultrasound, they can penetrate into the subtle gaps and holes of complex workpieces, achieving thorough cleaning, especially suitable for cleaning precision components.
宁静性较高：碳氢溶剂闪点相对较高，在正常使用条件下，火灾风险低于一些低闪点的溶剂。同时，其化学性质相对稳定，对大多数金属质料无腐蚀性。此外，一些碳氢清洗机通过配备防爆电机、开关等装置，以及利用真空情况阻遏氧气等方式，进一步提高使用宁静性。
High safety: Carbon hydrogen solvents have a relatively high flash point, and under normal usage conditions, the fire risk is lower than some low flash point solvents. Meanwhile, its chemical properties are relatively stable and non corrosive to most metal materials. In addition, some hydrocarbon cleaning machines are equipped with explosion-proof motors, switches, and other devices, as well as using vacuum environments to isolate oxygen, further improving their safety of use.
可循环使用：通过蒸馏接纳装置，碳氢溶剂能重复利用，降低了清洗成本，提高了资源利用率。
Recyclable: Through distillation recovery equipment, hydrocarbon solvents can be reused, reducing cleaning costs and improving resource utilization.
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