超声波清洗机：超声波清洗阀体的原理
作者：首创人来源：/时间：2025-08-30
超声波清洗阀体的原理主要基于超声波在液体介质中发生的空化作用。当超声波在液体中流传时，会发生数以万计的微小气泡，这些气泡在声压作用下迅速膨胀和破裂，形成强烈的攻击力。这种攻击力能够剥离附着在阀体外貌的污垢，包罗油脂、铁锈、焊渣、灰尘等，纵然是阀体内部的微小通道和漏洞也能获得彻底清洗。
The principle of ultrasonic cleaning of valve bodies is mainly based on the cavitation effect generated by ultrasonic waves in liquid media. When ultrasound propagates in liquid, tens of thousands of tiny bubbles are generated, which rapidly expand and rupture under the action of sound pressure, forming a strong impact force. This impact force can peel off dirt attached to the surface of the valve body, including grease, rust, welding slag, dust, etc. Even small channels and gaps inside the valve body can be thoroughly cleaned.
清洗工艺流程：上料→超声粗洗→超声精洗→热水漂洗→热烫漂洗→吹水→下料
Cleaning process: Loading → Ultrasonic rough cleaning → Ultrasonic fine cleaning → Hot water rinsing → Hot scalding rinsing → Blowing water → Unloading
1. 清洁各水槽，关闭各水槽排水阀门。开启各水槽的进水阀门，待水位高于液位浮球关闭进水阀门。
1. Clean each sink and close the drain valves of each sink. Open the inlet valves of each water tank and close the inlet valves when the water level is above the liquid level.
2.开启总电源进入人机面板按开始进入事情画面。
2. Turn on the main power and enter the human-machine panel. Press the start button to enter the work screen.
3.按ON开启照明，按ON开启吸雾风机。
3. Press ON to turn on the lighting, and press ON to turn on the mist suction fan.
4.旋转按钮开关开启一号槽二号槽三号槽四号槽加热开关。
4. Rotate the button switch to turn on the heating switch for slots 1, 2, 3, and 4.
5.设置好各槽所需温度（一号槽50~65度，二号槽50~65度，三号槽50~65 度，四号槽50~65度）。具体按工艺要求设置。
5. Set the required temperature for each slot (50-65 degrees for slot 1, 50-65 degrees for slot 2, 50-65 degrees for slot 3, and 50-65 degrees for slot 4). Set according to the specific process requirements.
6.待各区域温度升到所需温度各水槽加入所需清洗剂，进入人机画面，在进入参数设置：滴水时间（1000~2000）毫秒，清洗时间（100000~300000）秒，（注：其余参数不能随意设定）。
6. When the temperature in each area reaches the required level, add the required cleaning agent to each water tank, enter the human-machine interface, and then enter the parameter settings: drip time (1000-2000) milliseconds, cleaning time (100000-30000) seconds, (note: other parameters cannot be set arbitrarily).
7.进入人机画面，再进入自动页面按自动，红色不在原位，蓝色即在原位，显示原位，若不在原位按机械复位后开启复位，到达原位后按按钮开关启动。
7. Enter the human-machine interface, then enter the automatic page and press' Auto '. The red color is not in its original position, and the blue color is in its original position, displaying the original position. If it is not in its original position, press the machine reset button to turn on the reset. After reaching the original position, press the button switch to start.
8.放入装有产物的清洗筐推车（注：清洗筐必须到位）。
8. Place the cleaning basket cart containing the product (note: the cleaning basket must be in place).
9.待清洗产物到达出料口，气枪吹干剩余水分。篮筐拉入推车。
9. When the product to be cleaned reaches the discharge port, dry the remaining moisture with an air gun. Pull the basket into the cart.
10.如中途有上下前后越位以及其他紧急状况，按下急停按钮，进入人机页面，按自动切换手动，再按上下左右前后调到原位。到达原位后手动切换成自动。在按启动按钮。
10. In case of up, down, front, back offside and other emergencies in the middle, press the emergency stop button to enter the human-machine page, press the automatic switch manual, and then press up, down, left, right, front and back to the original position. After reaching the original position, manually switch to automatic mode. Press the start button.
利用高频声波 ，在液体中发生的震动，形成强大的清洗力。每一个阀门出厂前都严格按流程清洗，确保全程无忧 “净” 界；清洗槽温度锁定 50 - 65 度，在此温度区间，清洗液活性被充实引发，油污、杂质纷纷从阀门外貌松动瓦解，滴水时间精细调控在 1000 - 2000 毫秒，超长清洗时间达 100000 - 300000 秒，有效去除油脂锈迹 炭渣等顽固污垢。
Utilizing high-frequency sound waves to generate vibrations in liquid, creating a powerful cleaning force. Every valve is strictly cleaned according to the process before leaving the factory to ensure worry free "cleanliness" throughout the entire process; The temperature of the cleaning tank is locked at 50-65 degrees. Within this temperature range, the activity of the cleaning solution is fully stimulated, and oil stains and impurities loosen and disintegrate from the valve surface. The drip time is finely controlled within 1000-2000 milliseconds, and the ultra long cleaning time reaches 100000-300000 seconds, effectively removing stubborn dirt such as oil, rust, carbon slag, etc.
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