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¡¡¡¡Ultrasonic cleaning machines, with their efficient and convenient cleaning capabilities, have become essential tools in both household and industrial fields. However, in order to ensure long-term stable operation of the equipment, daily maintenance and upkeep are crucial. Today, we will provide you with a detailed explanation of maintenance techniques for ultrasonic cleaning machines and answer common questions to help you easily cope with various challenges in use!
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¡¡¡¡1¡¢ Key points of daily maintenance
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¡¡¡¡Tip: Choose a specialized cleaning agent according to the cleaning object, change the liquid regularly (such as once a week), and clean the stains on the inner wall of the tank.
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¡¡¡¡Selection and replacement of cleaning solution: The cleaning solution of ultrasonic cleaning machine directly affects the cleaning effect and equipment life. It is recommended to use neutral or weakly alkaline cleaning agents to avoid corrosion of equipment by strong acid and alkali liquids. After each use, the residual liquid should be thoroughly drained to prevent sedimentation from blocking the transducer or pipeline.
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¡¡¡¡Avoid no-load operation: The ultrasonic cleaning machine should not be started in a liquid free state, otherwise it may cause the transducer to overheat or be damaged. Before use, ensure that the liquid level covers the cleaned item and does not exceed the maximum capacity.
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¡¡¡¡Equipment cleaning and drying: After each use, wipe the body and tank with a soft cloth to maintain ventilation and dryness, and prevent residual water stains from causing the circuit to become damp or metal parts to rust.
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¡¡¡¡2¡¢ Common problem handling
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¡¡¡¡Seasonal maintenance recommendations:
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¡¡¡¡During the rainy season, increase the frequency of equipment dehumidification and use moisture-proof cabinets to store spare transducers. Winter: If the ambient temperature is below 5 ¡æ, preheat the cleaning solution to above 20 ¡æ before starting to avoid cold start damage to the transducer.
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¡¡¡¡01 The oscillator is damp
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¡¡¡¡Symptom: The insulation resistance is below 30 megaohms, resulting in abnormal power of the equipment. Solution: Place the transducer in a 100 ¡æ oven and dry for 3 hours, or use a hair dryer to remove moisture until the resistance value is restored.
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¡¡¡¡Reason for perforation of vibration surface: Metal fatigue caused by long-term high load use. Suggestion: Regularly check the integrity of the vibration surface, and immediately stop using and replace components if perforation is found.
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¡¡¡¡02 Vibrator ignites or ceramic shatters
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¡¡¡¡Symptoms: Visible cracks or abnormal noise, decreased insulation performance. Emergency measures: Disconnect the circuit of the damaged oscillator to avoid affecting other oscillators, and promptly contact the manufacturer for replacement. 03 oscillator debonding
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¡¡¡¡Symptom: Weakened vibration surface effect, possibly accompanied by abnormal noise. Prevention: Avoid hitting vibrating surfaces; If delamination is found, it needs to be returned to the factory for repair and cannot be self bonded.
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¡¡¡¡3¡¢ Maintenance techniques for extending equipment lifespan
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¡¡¡¡As a precision equipment, the service life of ultrasonic cleaning machine is closely related to daily maintenance. Here are some practical maintenance tips to help you extend the lifespan of your equipment and ensure its efficient operation:
¡¡¡¡1. ¶¨ÆÚ¼ì²éµç·Óë¾øÔµÐÔÄÜ
¡¡¡¡1. Regularly check the circuit and insulation performance
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¡¡¡¡Operation suggestion: Use a megohmmeter to check the insulation resistance of the transducer plug every month (greater than 30 megohms between pins 23) to ensure circuit safety. Attention: If a decrease in insulation resistance is found, it may be due to moisture or damage to the oscillator, which needs to be dealt with in a timely manner.
¡¡¡¡2. ¿ØÖÆÇåϴζÈÓëʱ¼ä
¡¡¡¡2. Control the cleaning temperature and time
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¡¡¡¡Temperature control: Set a reasonable temperature (usually ¡Ü 60 ¡æ) based on the material of the cleaning object to avoid high temperature accelerating component aging or damaging precision items. Time control: The cleaning time is generally controlled within 3-10 minutes. If it is too long, it may cause the equipment to overheat or the cleaning solution to fail.
¡¡¡¡3. ÖÆÖ¹³¬¸ººÉÔËÐÐ/ÇåÏ´ÒºÖÎÀíÓë²ÛÌåÇå½à
¡¡¡¡3. Avoid overloading operation/cleaning solution management and tank cleaning
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¡¡¡¡Industrial equipment: strictly use according to rated power, prohibit cleaning too many items or heavy components at the same time, and prevent motor overload. Household equipment: Avoid cleaning too many small items (such as jewelry and glasses) at once to avoid affecting the cleaning effect and equipment lifespan. Lubrication and maintenance: Add lubricants to transmission components (such as bearings) every quarter to reduce friction losses. Tightening inspection: Regularly check whether the screws are loose to ensure the stability of the vibration system and avoid abnormal equipment vibration or noise caused by looseness. Cleaning solution selection: Use neutral or weakly alkaline cleaning agents to avoid corrosion of equipment by strong acid and alkali liquids. Tank cleaning: After each use, thoroughly drain any remaining liquid and wipe the inner wall of the tank with a soft cloth to prevent the accumulation of stains.
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¡¡¡¡FAQ for Users: What is the reason for the sudden increase in noise from the cleaning machine? Answer: It may be due to the detachment of the oscillator or perforation of the vibration surface. It is recommended to check and contact after-sales maintenance. Q: How to solve the problem of poor cleaning effect? Answer: Check if the cleaning solution is ineffective, or if the oscillator is damp or damaged, and replace the components if necessary. Q: What should I do if the device cannot start? Answer: First, check if the power connection is normal, and then investigate if the circuit board or transducer is faulty.
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¡¡¡¡The maintenance and upkeep of ultrasonic cleaning machines are not complicated. By starting with daily operating standards, combined with regular in-depth inspections and targeted troubleshooting, the equipment efficiency can be significantly improved and the service life can be extended. If encountering complex faults (such as oscillator detachment or circuit board damage), it is recommended to contact a professional manufacturer for repair to avoid secondary damage caused by self disassembly. I hope this article can help you better use the ultrasonic cleaning machine! If you have any other questions, please feel free to leave a message and we will answer them one by one for you!
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¡¡¡¡This article is a friendly contribution from an ultrasonic cleaning machine For more related knowledge, please click / Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.
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